Portable computer display housing

ABSTRACT

A display housing for a portable computing device that utilizes a plastic cover bonded to an internal metal frame is described. To account for thermal cycling issues and in particular to prevent bond slippage, multiple types of adhesives are employed to join the metal frame and the plastic cover. In particular, a very high bond (VHB) adhesive material is used in certain areas to bond the metal inner frame to the plastic cover and a liquid adhesive is used in other areas. The plastic cover can be translucent to light. A method of coating the plastic cover to block light, such as from a backlight used for the display, is described.

CROSS REFERENCE TO RELATED APPLICATIONS

This patent application is related to and incorporates by reference intheir entireties for all purposes the following co-pending patentapplications filed concurrently herewith:

-   -   (i) U.S. patent application Ser. No. ______ (APL1P601) entitled        “COMPUTER HOUSING” by Raff et al.;    -   (ii) U.S. patent application Ser. No. ______ (APL1P603) entitled        “PORTABLE COMPUTER ELECTRICAL GROUNDING AND AUDIO SYSTEM        ARCHITECTURES” by Thomason et al.;    -   (iii) U.S. patent application Ser. No. ______ (APL1P604)        entitled “PORTABLE COMPUTER HOUSING” by Casebolt et al.;    -   (iv) U.S. patent application Ser. No. ______ (APL1P607) entitled        “METHOD AND APPARATUS FOR POLISHING A CURVED EDGE” by Lancaster        et al. that takes priority under 35 U.S.C. 119(e) to U.S.        Provisional Patent Application Ser. No. 61/249,200 (APL1P605P)        entitled “COMPLEX GEOGRAPHICAL EDGE POLISHING” by Johannessen        filed Oct. 6, 2009, which is incorporated by reference in its        entirety;    -   (v) U.S. patent application Ser. No. ______ (APL1P608) entitled        “SELF FIXTURING ASSEMBLY TECHNIQUES” by Thompson et al.;    -   (vi) U.S. patent application Ser. No. ______ (APL1P612) entitled        “PORTABLE COMPUTER DISPLAY HOUSING” by Bergeron et al.;    -   (vii) U.S. patent application Ser. No. ______ (APL1P613)        entitled “COMPUTER HOUSING” by Raff et al.; and    -   (viii) U.S. patent application Ser. No. ______ (APL1P593X1)        entitled “BATTERY” by Coish et al., which is a continuation in        part of U.S. patent application Ser. No. 12/549,570 (APL1P593),        filed Aug. 28, 2009, which is incorporated by reference herein        in its entirety.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The described embodiments relate generally to portable computingdevices. More particularly, the present embodiments relate to displayhousings for portable computing devices.

2. Description of the Related Art

A design of a portable computing device can involve complex tradeoffs. Afew factors that can be considered in the design process are cosmeticappeal, weight, manufacturability, durability, thermal compatibility andpower consumption. A component that is selected on the basis of itspositive contribution to one of these design factors can have an adverseimpact on one of more other design factors.

One design challenge associated with the portable computing device isthe design of the enclosures used to house the various internalcomponents. This design challenge generally arises from a numberconflicting design goals that includes the desirability of making theenclosure lighter and thinner, the desirability of making the enclosurestronger and making the enclosure more esthetically pleasing. Thelighter enclosures, which typically use thinner plastic structures andfewer fasteners, tend to be more flexible and therefore they have agreater propensity to buckle and bow when used while the stronger andmore rigid enclosures, which typically use thicker plastic structuresand more fasteners, tend to be thicker and carry more weight.Unfortunately, increased weight can lead to user dissatisfaction whilebowing can damage the internal parts. Thus, materials are selected toprovide sufficient structural rigidity while meeting weight constraintsand providing necessary aesthetic appeal.

Deformation of an enclosure, such as bowing, can result from mechanicalloads externally applied to the enclosure. For example, a user cansit-on, step-on or drop the portable computing device which, in eachinstance, introduces a unique set of mechanical loads that can result indeformation of the enclosure and possibly damage the internalcomponents. Besides mechanical loads, the portable computing device canalso experience thermal loads that can result in deformation of theenclosure.

During operation of a portable computing device, the device canexperience a range of temperatures. For example, a device left in a carover-night, depending on the location and time of year, can experiencetemperatures well below freezing. Further, a device left in a car duringthe day can experience temperatures as high as 65 degrees Celsius.Because of mismatches in thermal properties of materials that arecoupled together within the portable computing device, various thermalstresses can be generated during temperature cycling. A device can bepotentially damaged or deformed as a result of the thermal stresses.

Therefore, it would be beneficial to provide a housing for a portablecomputing device that is aesthetically pleasing and lightweight, durableand yet environmentally friendly. It would also be beneficial to providemethods for assembling the portable computing device that meet the aboveconditions and perform satisfactorily during thermal cycling of thedevice.

SUMMARY OF THE DESCRIBED EMBODIMENTS

This paper describes various embodiments that relate to systems,methods, and apparatus for enclosures for use in portable computingapplications. In one aspect, a display housing that utilizes a plasticcover bonded to an internal metal frame is described. The plastic covercan be bonded to the internal metal frame using various adhesives, suchas a liquid adhesive. To account for thermal cycling issues, such as athermal expansion mismatch between the plastic cover and the metalframe, multiple types of adhesives can be employed. The multipleadhesives can be selected to prevent bond slippage that can producepermanent deformations at higher temperatures. In particularembodiments, a very high bond (VHB) adhesive material can be used incertain areas to bond the metal inner frame to the plastic cover and aliquid adhesive can be used in other areas.

In another aspect, the material used for the plastic cover can betranslucent to light. For the display housing, a method of coating theplastic cover that blocks light emitted from a lighting source, such asthe backlight for the display, is described. The coating scheme can beapplied to only a portion of the plastic cover to block light in certainareas over the surface of the plastic cover while allowing light to betransmitted through the uncoated areas. For example, a logo portion canbe left uncovered to provide an appearance of a lighted logo on theplastic cover. A three layer coating scheme can be employed to preventshadowing effects along the border between uncoated and coated areas.

Other aspects and advantages of the invention will become apparent fromthe following detailed description taken in conjunction with theaccompanying drawings which illustrate, by way of example, theprinciples of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention will be readily understood by the following detaileddescription in conjunction with the accompanying drawings, wherein likereference numerals designate like structural elements, and in which:

FIG. 1 shows a right side front facing perspective view of a portablecomputing device in an open state.

FIG. 2 shows a perspective view of a portable computing device in aclosed configuration.

FIG. 3 is a front view of a portable computing device and a crosssection of a portion of the display housing.

FIG. 4 is a block diagram of a bonding scheme for bonding a displayhousing cover to an inner frame.

FIG. 5 is a block diagram of a coating scheme for a display housingcover.

FIG. 6 is a diagram of coating layers for a coating scheme associatedwith a lighted portion of the display housing cover.

FIG. 7 is a flow chart of a method of assembling a display housing

DETAILED DESCRIPTION OF SELECTED EMBODIMENTS

Reference will now be made in detail to representative embodimentsillustrated in the accompanying drawings. It should be understood thatthe following descriptions are not intended to limit the embodiments toone preferred embodiment. To the contrary, it is intended to coveralternatives, modifications, and equivalents as can be included withinthe spirit and scope of the described embodiments as defined by theappended claims.

The following relates to a multi-part housing suitable for a portablecomputing device such as a laptop computer, netbook computer, tabletcomputer, etc and in particular a display housing cover for the laptopcomputer. A general description of a portable computing device isdescribed with respect to FIG. 1. In particular embodiments, the displayhousing can have a plastic cover joined to a metallic inner frame. Abonding scheme for joining the cover to the metallic frame that accountsfor different thermal expansion rates in the materials is described withrespect to FIGS. 2-4. Methods and apparatus for providing an illuminatedportion of display housing cover are described with respect to FIGS.5-6. These and other embodiments of the invention are discussed belowwith reference to FIGS. 1-6. However, those skilled in the art willreadily appreciate that the detailed description given herein withrespect to these figures is for explanatory purposes as the inventionextends beyond these limited embodiments.

FIG. 1 shows a right side front facing perspective view of portablecomputing device 200 in an open state. Portable computing device 200 caninclude body 202 and display housing 204 having display 206. The bodycan, in turn, include a cosmetic outer layer supported by an inner layerthat can both transfer and distribute loads applied to the portablecomputing device. The outer layer can be formed of lightweight yetdurable materials. Such materials can include, for example, blends ofpoly-carbonate and acrylonitrile butadiene styrene (ABS), or PCABS thatexhibit high flow, toughness and heat resistance well suited forportable applications. The inner layer can be formed of metal such asmagnesium or magnesium alloy.

Display housing 204 can be moved by a user from a closed position to anopen position as shown. Display 206 can display visual content such as agraphical user interface, still images such as photos as well as videomedia items such as movies. Display 206 can display images using anyappropriate technology such as a liquid crystal display (LCD), OLED,etc. Portable computing device 200 can also include image capture device208 located on display housing 204. Compliant display trim 210 formed ofsuitable compliant material can be supported by structural components(not shown) within display housing 204 but attached to display housingcover 211 of display housing 204.

Display housing 204 can be coupled to body 202 using a hinge assembly(hidden by clutch barrel 213) that in turn can be connected by way of aload path to structural support layer 212. Body 202 can include a numberof user input devices such as touch pad 216 and keyboard 218. Keyboard218 can include a plurality of key pads 220 each having a symbolimprinted thereon for identifying to a user the key input associatedwith the particular key pad. Touch pad 216 can be configured to receivea user's finger gesturing.

Body 202 can also include power button 222 arranged to assist the userin turning on and turning off portable computing device 200. Audio inputdevice 224 can be used as a microphone to receive audible input such asspeech. Status indictor light (SIL) 226 can be used to provide a userwith information. Body 202 can also include openings used for accessingoperational circuits mounted within housing 202. For example, disc slot228 can be used for inserting disc media such as compact discs (CDs) andor digital versatile discs (DVDs).

The display housing 204 includes two sets of magnetic latches 242 abovethe display 206. The magnetic latches 242 are configured to line up withmetal plates 244 on the body 202. When the portable computing device 200is in a closed configuration, the magnetic latches 242 align with themetal plates 244. A magnetic interaction between the latches 242 and thesteel plates 244 generates a force that can help to keep the portablecomputing device in a closed configuration.

FIG. 2 shows a perspective view of a portable computing device 200 in aclosed configuration. As described with respect to FIG. 1, the portablecomputing device 200 includes a body 202 and a display housing 204. Inthe closed configured configuration, a display housing cover 211 of thedisplay housing is visible. In this embodiment, the portable computingdevice 200 includes a hinged side 250 where the body 202 and the displayhousing 204 are joined. Opposite the hinged side 250 is free side 252with length 254 of the display housing 204. The free side 252 of thedisplay housing 204 can be moved away from body 202 to expose thedisplay 206 and keyboard 218 as shown in FIG. 1.

FIG. 3 is a front view of a portable computing device 200 and a crosssection 270 of a portion of the display housing 204. As is shown in thecross section 270, the display housing cover 211 can be constructed of adisplay housing material 272, such as a type of plastic. The displayhousing cover 211 can be primarily cosmetic in nature such that othercomponents provide most of the structural stiffness of the displayhousing 204. In one embodiment, the display housing cover 211 can bejoined to an inner frame 276 for providing structural stiffness. Theinner frame 276 can be a metal such as a magnesium alloy.

The display housing cover 211 can be joined to an inner frame, such as276, using a combination of fasteners (e.g., screws), adhesives or othertypes of bonding agents. In one embodiment, as shown in the interiorcross section 270, the display housing cover material 272 can be joinedto the inner frame using primarily an adhesion layer 274. In aparticular embodiment, a plastic display housing cover is joined to ametallic inner frame using only adhesion layer and without usingfasteners, such as screws. A bonding scheme for joining the displayhousing cover material 272 to the inner frame 276 including more detailsabout the adhesion layer 276 are described with respect to FIG. 3.

As previously described above in the background section, a portablecomputing device during operation can be exposed to a wide range oftemperatures. For instance, a device left in a car for some users canexperience temperatures well below freezing at night while a device leftin a car for other users can experience temperatures as high as 65° C.However, during manufacture, the various components of the portablecomputing device 200 can be assembled at an ambient temperature that iswell within the operational ranges that the device 200 can experience.Thus, after a prototype of a device is assembled, it can be thermallycycled at a range of temperatures to determine that it adequatelywithstands any thermal stresses that are introduced during thermalcycling.

For instance, as an illustration of thermal cycling, to simulate adevice left in the car on a hot day, the device can be placed inenvironment to reach equilibrium with the ambient temperature, such as atemperature of about 15-25° C. to simulate an air-conditionedtemperature in the car, then the temperature can be raised over a timeperiod from the air conditioned temperature, to simulate the devicesitting on a dashboard of the car in the sun with the air conditioningoff, then the device can be allowed to reach equilibrium with some finaltemperature, such as 45-65° C. If desired, cooling of the device can besimulated, such as the returning the device to an air conditionedtemperature. Also, if desired this cycling can be repeated, using thesame other cycling conditions (e.g., the device could be taken from aheated condition in a car during a winter to over night temperatureswell below freezing). Thus, the range of temperatures above is providedfor illustrative purposes only. After a device is exposed to thermalcycling, it can be examined to determine whether any components havebeen damaged or deformed as a result of thermal stresses introduceduring thermal cycling.

Returning to FIG. 3, in a particular embodiment, a plastic displayhousing cover 211 can be joined to a metallic frame using a liquidadhesive, such as a liquid two-part epoxy where the two parts react whenmixed together, and then, the bond can be allowed to cure. Duringcuring, the liquid bond hardens. The liquid adhesive can be selected forcost, environmental friendly-ness and ease of application. In particularembodiments, the thermal expansion coefficient of the display housingmaterial, such as 272, can be greater than the material of the innerframe 276. For instance, in one embodiment, the thermal expansioncoefficient of the display housing material is proximately 3 timesgreater than that of the inner frame.

During design of the display housing 204, a prototype of the displayhousing cover was joined to the inner frame using a liquid adhesive andexposed to the thermal cycling where an upper operational temperaturewas simulated. Because the thermal coefficient of the display housingcover material is greater than that the inner frame, on heating thedisplay housing material lengthens faster than the inner frame, thismismatch in lengthening can produce a deflection profile, such as 266,as shown in FIG. 3. The height 258 or amount of deflection along thelength 254 of the free side 252 of the portable displaying housing 204is shown. For deflection profile 266, along the length 254 of the freeside 252, the center of the profile 266 tends to deflect more than thecorners producing a downward bowing shape. As an example, the maximumheight of the deflection at the center can be 1-6 mm. On the hingedside, the hinging mechanism prevents this amount of deflection to occur.

As is describe above, after heating to an upper operational temperature,the device can be allowed to reach an equilibrium temperature and thencooled again. After cooling, a deflection profile 264 was observed forthe prototype. In profile 264, the corners are deflected more than thecenter. As is shown in FIG. 3, one explanation for the profile 264 isthat at the higher temperature at which the prototype was tested, thebond formed by the liquid adhesive after curing softens resulting inbond slippage between the inner frame 276 and the display housing covermaterial 272. The slippage relieves the thermal stresses in the adhesionlayer 274 resulting from the unequal expansion of the two materials.After bond slippage occurs, new bond locations are established. Uponcooling, the bond again hardens and the new bond locations cause aprofile, such as 264.

The profiles described above are provided for illustrative purposesonly. Different profile can be obtained under different testingconditions. For instance, if the bonds of the liquid adhesive aresufficiently softened at high temperatures, then bond slippage can occuras a result of gravitational forces. For instance, the inner frame canslip relative to the display housing cover as a result of a device beingleft on its side or on a tilted surface. This type of slippage couldproduce a different deflection profile upon cooling. In particular, thedeflection profile could be asymmetric along length 254 of the freeside. Another bond slipping mechanism could result from applying asudden force to the device, such as dropping or jarring the device whenthe bonds where softened under high temperature conditions.

A profile 264, such as shown in FIG. 3, can be undesirable for cosmeticreasons as after cooling the display housing cover remains warped anddoes not return to its pre-heated condition. Further, for the magneticlatches, as described with respect to FIG. 1, the profile 264 can reducethe latching integrity of the magnetic latches in latching zones, 260and 262. The latching integrity of the magnetic latches can be reducedbecause the magnetic force between the latches and its associatedlatching plates is reduced exponentially as a function of a distancebetween the magnetic latches and the latching plates. Thus, the latchingintegrity can be decreased for profile 264 because upon deflection, thedistance between the magnetic latches and the latching plates areincreased.

It can be desirable that after a component is heated and cooled, such asthe display housing cover 204, that the component returns proximately toits original shape. Further, it can be desirable when a portablecomputing device, such as 200, temperature is raised that latchingintegrity is still maintained. A bonding scheme that addresses theseneeds is described with respect to FIG. 4.

FIG. 4 is a block diagram of a bonding scheme for bonding a displayhousing cover 211 to an inner frame 276. The display housing cover is acomponent of the display housing 204. The hinged side 250 and the freeside 252 of the display housing cover 204 are indicated in the figure.An inner frame 276 is shown bonded to the inner surface of the displayhousing cover 211. The inner frame 276 is simplified for illustrativepurposes as it can vary in shape and thickness around its perimeter.Further, inner frame can include cut-outs and various attachment points.

A bonding scheme including a combination of bonding agents is shownaround the perimeter of the inner frame 276. The bonding agents providean adhesion layer 274 between the inner frame 276 and the displayhousing cover 211 that joins the two components. In embodiment, twobonding agents can be used at various locations around the perimeter ofthe inner frame 276. A first bonding agent 290 is represented by thedots while a second bonding agent 292 is represented by the dashedlines.

In a particular embodiment, the first bonding agent can be a two-partepoxy that is applied in a liquid state and then allowed to cure andharden. The second bonding agent 292 can be selected such that at higheroperational temperatures for which the portable housing device istested, the second bonding agent maintains bond integrity. When bondintegrity provided by the second bonding agent is maintained between thetwo materials during thermal cycling, the thermal stress resulting fromunequal expansion of the two materials remains in the bond rather beingrelieved by bond slippage.

The second bonding agent 292 can be applied proximate to the corners ofthe inner frame on the free side 252 while the first bonding agent isutilized in other areas. On the hinged side, the hinge mechanismprevents or minimizes bond slippage and thus the first bonding agent 290can be used in this area. Between the two corners on the free side 252,the first bonding agent 290 can be used. The first bonding agent 290 canbe used because if at the higher operational temperature, the bondgenerated from the first bonding agent 290 softens, the bond formed bythe second bonding agent 292 stores enough of the thermal stress tominimize bond slippage in the bond formed by the first bonding agent.

The area of the second bonding agent 292 can be selected to prevent bondslippage induced from a selected maximum thermal stress as well as tomaintain bond integrity during thermal cycling. In one embodiment, avery high bond, (VHB) doubled side tape can be used as the secondbonding agent. VHB tapes for bonding metal to plastic are available frommany manufacturers, such as 3M™ (Minneapolis, Minn.). These tapes can bedesigned to maintain bond integrity for temperatures up to 150° C.

In other embodiments, a single bonding agent can be used to bond theinner frame 276, such as metal frame, to a display cover housing 211,such as plastic housing. For example, in one embodiment, a VHB bond tapecan be used around the entire perimeter or a sufficient portion of theperimeter to ensure adequate bonding. In another embodiment, an adhesiveapplied in a liquid form that maintains its bonds under the thermalstresses experienced by the portable housing cover can be used. Further,when the thermal properties of the inner frame and the display covermaterials are more closely matched the thermal stresses can be reduced,and then a single bonding agent, such as an adhesive applied in a liquidform can be used.

A few advantages of using the bonding scheme described with respect toFIG. 4 are as follows. A first advantage can be that the bonding schemeis configured such that upon heating and then subsequent cooling, thedisplay housing cover returns proximately to its original pre-heatedshape. A second advantage can be at higher temperatures, along thelength of the free side of the display housing cover, the corners of thefree side deflect downward relative to the center as opposed to upwardsas shown by deflection profiles 264 and 266, respectively in FIG. 3.Thus, even when the display housing cover deflects, latching integrityof the device can be maintained.

FIG. 5 is a block diagram of a coating scheme for a display housingcover 211. In some embodiments, a portion of the display housing cover211 can be illuminated. For example, it can be desirable to illuminatethe region 280, which includes a logo 300. Multiple areas on the displayhousing cover can be illuminated and the present invention is notlimited to a single illumination area such as around the logo. Further,shapes other than a logo can be illuminated.

In one embodiment, the backlight 291 for the display can be used as anillumination source for lighting the logo 300. The backlight 291 can begenerated from different lighting mechanisms, such as but not limited toa compact fluorescent bulb, an array of LED's arranged in a line or LEDtiles. In other embodiments, an illumination source separate from thebacklight 291 can be used. For multiple cut-out areas, multipleillumination sources can be used or a single illumination source, suchas the backlight 291, can be employed.

In a particular embodiment, a cut-out 280 is made in the display housingcover 211 in the shape of the logo 300. An area 301 around the cut-out280 is recessed to form a ledge. The ledge can support an insert orother filler material that is placed in the cut-out area 280. In otherembodiments, rather than using a cut-out area, a portion of the displayhousing cover can be left uncoated. For instance, the uncoated area canbe in the shape of a logo 300. When the display housing cover istransmissive to light, the uncoated area can be illuminated by anillumination source, such as the backlight for the display.

The inner surface of the display housing cover 211 can be coated withtwo layers. First, a white layer is applied and then a second gray layeris applied over the white layer. The paint can be selected forcompatibility with the display housing cover material, which aspreviously described can be plastic, as well as light-blockingcharacteristics. The two coating layers can be applied to the edges ofthe cut-out area 280. The first two layers can be applied over someportion of an inner surface of the display housing cover 211, such asbut not limited to extending from the edges of the cut-out area 280 tosome area near the outer perimeter of the display housing cover (ifmultiple cut-out areas are used then the first two paint layers canextend around each of the edges of the cut-out areas.) The portion ofthe display housing cover coated with the first two coating layers isreferred to as the inner coated area 290.

A third coating layer can be applied over the first two layers in someregion surround the cut-out area. In one embodiment, the third layer isapplied in a circular region 299 around the cut-out area 280. The thirdcoating layer can be applied before or after an insert or fillermaterial is applied in the recessed region 301 around the cut-out 280.The third coating layer can be applied to reduce shadowing effectsproximate to the logo 300.

FIG. 6 is a diagram of coating layers for a coating scheme associatedwith a lighted portion of the display housing cover 211. A cross sectionaround a cut-out area, such as 280 shown in FIG. 5, is illustrated. Thethicknesses of the various layers are not representative and areprovided for illustrative purposes only. The display housing cover 211can be formed from a display housing cover material 272 and can bedescribed as having an outer cosmetic surface 282 and inner surface 281.The illumination source 286 can generate light for illuminating theinsert 287.

As previously described, a first coating 283, such as but not limited toa white-colored layer, can be applied to the inner surface of thecosmetic surface 281. Then, a second coating 284, such as but notlimited to a gray-colored layer, can be applied on top of the whitelayer. These coatings can be applied to the edges of the cut-out area,which is bounded by insert 287. In some embodiments, an outer surface ofthe insert 287, which are visible to a user, can extend above thecosmetic surface 282, can be flush with surface 282, and can be recessedfrom the surface 282 or combinations thereof. A third coating layer 285can be applied to layer 284. This layer can be applied to some areaaround the insert 287, such as 299, shown in FIG. 5. In one embodiment,the third layer can be applied over the insert 287 and an areasurrounding the insert 287.

In particular embodiments, the first and second coating layers, 283 and284, can be applied to the edge of insert 287 as shown in FIG. 6. Thisconfiguration produces one lighting effect on the insert as viewed fromthe outside. In another embodiment, proximate to the insert 287, thethird coating 285 layer can cover the edges of the first and/or secondcoating layers such that these layers are not in contact with the insert287. For instance, around the edges of the cut-out area, the first andsecond coating layers can be covered by the third coating layer suchthat only the third coating layer is in contact with the insert 287.

The colors of the first, second and third coating layers are providedfor illustrative purposes and are not limited to the white, gray, whitescheme described in the previous paragraphs. In general, a color of thefirst coating 283 can be selected to maintain or enhance the color orappearance of the display housing material 272. The first coating canmaintain or enhance the color or appearance of the display housingmaterial by absorbing or reflecting light that is transmitted throughthe display housing material from a light source outside of the displayhousing. The absorption and reflection characteristics of the firstcoating can be wave-length dependent.

In a particular embodiment, the coating color of the first coating candepend on the color of the display housing material 272. For instance, awhite-colored first coating can be used with a display housing materialthat is mostly white. However, for display housing material of anothercolor, such as blue, a first coating of another color may bettermaintain or enhance the color of the display housing material, such as ablue colored coating.

The second coating 284 can be selected to control a transmission oflight from a light source inside of the display housing andcompatibility with the color of the first coating. It is not limited toa gray color and other colored coatings can also be used. The thirdcoating 285 can be selected to control a color and appearance of alighted portion of the display housing cover, such as a logo, as viewedfrom the outside of the display housing and can also be selected forcompatibility with the other two coating layers. The third coating 285can act upon light transmitted from a light source outside the displayhousing and light transmitted from a light source inside the displayhousing. For instance, the third coating can act upon light transmittedthrough the insert 287 from a light source outside of the displayhousing and can act upon light transmitted from a backlight used for thedisplay located inside of the display housing.

The third coating can change the apparent color of the lighted portionof the display housing cover, such as the logo, by absorbing and/orreflecting particular wavelengths of light. For instance, a greencolored third coating can be selected to make the color of the lightedportion of the display housing cover appear green. As another example,as described above, the color of the third coating can be selected toremove shadowing effects around the light portion of the display housingcover.

FIG. 7 is a flow chart of a method of assembling a display housing 400.In 402, a display housing cover and an inner frame can be provided. Thedisplay housing cover can be constructed from plastic and the innerframe can be constructed from a metal, such as aluminum, an aluminumalloy, magnesium or a magnesium alloy. The display housing cover caninclude one or more apertures or holes configured to receive an insert.In particular embodiments, the apertures or holes can be used to providean illuminated logo.

The display housing cover can be described as having an outer cosmeticsurface and an inner surface. The display housing cover can be lighttransmissive. One or more coating layers can be applied to the innersurface to alter the appearance the cosmetic surface. For instance, thecoating layers can absorb or reflect light transmitted through thedisplay housing cover from an illumination source outside of the displayhousing cover or the coating layers can absorb or reflect light from anillumination source inside of the display housing cover. The absorptionand reflection of light by the coating layers can change how thecosmetic outer surface of the display housing cover appears to a personviewing it.

In 404, a first coating layer can be applied over a first area of thedisplay housing cover. In one embodiment, the first coating layer can bea white colored-layer, such as a white colored paint. In 406, a secondcoating layer can be applied over the first coating layer. In oneembodiment, the second coating layer can be a gray colored paint.

In 408, a third coating layer can be applied to the second coatinglayer. In a particular embodiment, the third coating layer can beapplied over an area less than the area where the second coating layeris applied. For instance, the third coating layer can be appliedapproximate to an area that is to receive illumination from anillumination source located inside of the display housing.

In particular embodiments, the displaying housing cover includes one ormore apertures surrounded by a ledge. The ledge can provide a supportfor an insert that covers the one or apertures. The one or moreapertures can be in a shape of a logo. The insert can be illuminatedfrom inside of the display housing cover.

The first two coating layers can be applied up to the edges of the oneor more apertures in the display housing cover. Then, after the insertis placed over the one or more apertures, the third coating layer can beapplied to a portion of the insert that provides an inner surface of thedisplay housing cover and an area of the second coating layersurrounding the insert.

In one embodiment, in 408, a first bonding agent can be applied to theinner frame. The first bonding agent can be a two part epoxy that isapplied in a liquid state. In 410, a second bonding agent can be appliedto the inner frame. The second bonding agent can be a very high bondadhesive. The second bonding agent can be provided as a double sidedtape. In 412, the inner frame can be joined to the display housing coverusing the first bonding agent and the second bonding agent. In otherembodiments, the first bonding agent and the second bonding can beapplied to the display housing cover and then the inner frame can bejoined to the first bonding agent and the second bonding agent. Also,the first bonding agent can be applied to the inner frame and the secondbonding agent can be applied to the display housing cover or vice versaand then the two components can be joined together.

The advantages of the invention are numerous. Different aspects,embodiments or implementations may yield one or more of the followingadvantages. The bonding scheme described herein allows a metallic frameto be coupled to a plastic outer cover in display housing. One advantageof the invention is that undesired bending of the display housing can beprevented during thermal cycling that can occur during operation of aportable computing device including the display housing. The manyfeatures and advantages of the present invention are apparent from thewritten description and, thus, it is intended by the appended claims tocover all such features and advantages of the invention. Further, sincenumerous modifications and changes will readily occur to those skilledin the art, the invention should not be limited to the exactconstruction and operation as illustrated and described. Hence, allsuitable modifications and equivalents may be resorted to as fallingwithin the scope of the invention.

1. A display housing for a portable computer comprising, a displayhousing cover, an inner frame bonded to the display housing cover forproviding structural stiffness to the display housing cover, a firstbonding agent for bonding the display cover to the inner frame, a secondbonding agent for bonding the display cover to the inner frame, whereinthe second bonding agent is for preventing bond slippage in a bondbetween the inner frame and the display housing cover formed using thefirst bonding agent during thermal cycling of the display housing. 2.The display housing of claim 1, wherein the first bonding agent isapplied as a liquid during initial bonding of the metallic frame to thedisplay housing cover and subsequently hardens to establish the bondbetween the inner frame and the display housing cover.
 3. The displayhousing of claim 2, wherein the bond is established at a firsttemperature and wherein first bonding agent softens such that a strengthof the bond decreases at temperatures above the first temperature. 4.The display housing of claim 1, wherein a thermal expansion coefficientof the display housing cover is greater than the thermal expansioncoefficient of the inner frame.
 5. The display housing of claim 1,wherein the inner frame comprises magnesium.
 6. The display housing ofclaim 1, wherein the display housing cover comprises plastic.
 7. Thedisplay housing of claim 1, wherein the second bonding agent comprises avery high bond adhesive.
 8. The display housing of claim 1, wherein thefirst bonding agent is a liquid two part epoxy during application. 9.The display housing of claim 1, wherein the second bonding agentcomprises a double sided tape with very bond adhesive on each side ofthe tape.
 10. The display housing of claim 1, wherein the displayhousing cover comprises a hinged side and a free side and whereinproximate to corners of the free side, the display housing cover isjoined to the inner frame using the second bonding agent wherein thesecond bonding agent is a very high bond adhesive.
 11. The displayhousing of claim 1, wherein the display housing cover comprises a hingedside and a free side wherein proximate to each end of the free side, theinner frame is joined to the display housing cover using the secondbonding agent and proximate to a center of the free side the inner frameis joined to display housing cover using the first bonding agent. 12.The display housing of claim 1, wherein the display housing covercomprises a hinged side and a free side and two adjacent sidesconnecting the hinged side and the free side wherein, for each of thetwo adjacent sides, on a first end proximate to the hinged side, thefirst bonding agent is used to join the inner frame to the displayhousing cover and on a second end proximate to the free side, the secondbonding agent is used to join the inner frame to the display housingcover.
 13. The display housing of claim 1, wherein a portion of an outersurface of the display housing cover is illuminated from a light sourcelocated within the display housing cover.
 14. The display housing ofclaim 1, wherein the light source comprises one or more LED elements.15. The display housing of claim 1, further comprising a displayenclosed within the display housing wherein the display is backlit usingone or more LED elements.
 16. The display housing of claim 1, wherein aninner surface of the display housing cover comprises: 1) a first coatinglayer applied over a first area of the inner surface of the displayhousing cover; 2) a second coating layer applied over the first coatinglayer; and 3) a third coating layer over the second coating layer over asecond area less than the first area, said second area surrounding aportion of display housing cover that is illuminated from anillumination source enclosed within the display housing.
 17. The displayhousing of claim 1, further comprising one or more magnets for latchingthe display housing to a body of a portable computer housing wherein thedisplay housing and the body are coupled together to provide theportable computer housing.
 18. A display housing for a portable computercomprising, a display; a display housing cover that encloses at least aback side of the display; an illumination source deposed between thebackside of the display and the display housing cover; an inner framebonded to the display housing cover for providing structural stiffnessto the display housing cover, a first bonding agent for bonding thedisplay cover to the inner frame, a second bonding agent for bonding thedisplay cover to the inner frame, wherein the second bonding agent isfor preventing bond slippage in a bond between the inner frame and thedisplay housing cover formed using the first bonding agent duringthermal cycling of the display housing.
 19. The display housing of claim18, wherein the illumination source comprises one or more LED elements.20. The display housing of claim 18, wherein the illumination source isa backlight for the display.
 21. The display housing of claim 18,wherein a portion of the display housing cover is transmissive to lightgenerated from the illumination source such that when the illuminationsource is emitting light, the portion of the display housing coverappears illuminated.
 22. A display housing for a portable computercomprising, a display; a display housing cover that encloses at least aback side of the display; an illumination source deposed between thebackside of the display and the display housing cover comprising one ormore LED elements; an inner frame bonded to the display housing coverfor providing structural stiffness to the display housing cover, a firstbonding agent for bonding the display cover to the inner frame whereinthe first bonding agent is applied as a liquid that subsequently hardensto form a bond between the inner frame and the display housing cover, asecond bonding agent for bonding the display cover to the inner frame,wherein the second bonding agent is for preventing bond slippage in thebond between the inner frame and the display housing cover formed duringthermal cycling of the display housing.
 23. A method comprising,providing a display housing cover and an inner frame for a displayhousing wherein the display housing cover comprises a hinged side and afree side wherein proximate to each end of the free side; applying afirst bonding agent to a first portion of the inner frame wherein thefirst bonding agent is applied as a liquid; applying a second bondingagent to a second portion the inner frame proximate to each end of thefree side wherein the second bonding agent is a very high bond adhesive;and joining the inner frame to the display housing cover using the firstbonding agent and the second bonding agent wherein the second bondingagent is for preventing bond slippage in a bond between the inner frameand the display housing cover formed using the first bonding agentduring thermal cycling of the display housing.
 24. The method of claim23, further comprising: applying a first coating layer over a first areaof an inner surface of the display housing cover; applying a secondcoating layer over the first coating layer; applying a third coatinglayer over the second coating layer over a second area less than thefirst area, said second area surrounding a portion of display housingcover that is illuminated from an illumination source enclosed withinthe display housing.
 25. A method comprising, providing a displayhousing cover and an inner frame for a display housing; applying a firstcoating layer over a first area of an inner surface of the displayhousing cover; applying a second coating layer over the first coatinglayer; applying a third coating layer over the second coating layer overa second area less than the first area, said second area surrounding aportion of display housing cover that is illuminated from anillumination source enclosed within the display housing; applying afirst bonding agent to the inner frame; applying a second bonding agentto the inner frame; and after applying at least the first coating layerand the second coating layer, joining the inner frame to the displayhousing cover using the first bonding agent and the second bondingagent.